Customized Floats for Special Use
The floats are made from wear resistant PE by rotomolding technology. Shandong Xincheng has designed and produced many kinds of floats for different uses. The floats are customized designed and produced for clients in offshore oil fields.
Xincheng's complete rotomolding solutions encompass all of the necessary steps of custom rotational molding, ensuring that all of the desired function & features of the project are incorporated, the design of the product and tooling is complete and suitable for the rotational molding process, quality molds for rotomolding and the quality is built into directly into the custom rotational molding manufacturing process. Once molded, Xincheng will perform as much secondary trim & assembly work as desired or required for your project including flashing, trimming, deburring, complete product assembly, packaging, even warehousing and drop shipping to your customers if so desired!
There are 4 steps to a successful custom rotomolded product
Step 1: Product Consultation In this stage, all desired functions and features need to be addressed, in effort to incorporate them into the rotomolding design and achieve a good, quality mold that is ready for first article production upon arrival at the rotomolding facility. Expectations of the final product should be discussed, along with quality check parameters, any secondary trim & assembly requirements, along with shipping and logistics. This is also the beginning of the rotational molding design stage, where drawings and solid model files are reviewed, modified and begin the process of finalization in effort to get the molds for the rotational molding process built and completed.
Step 2: Rotational Molding Design Engineer or engineering team will analyze the use of the product to be manufactured such as load bearing needs, environmental stresses, operating temperatures or various other specifications and considerations that may be unique to the application. A final design will be drafted and a mold for the rotomolding process will be produced from this design.
Step 3: Molds Lead times on tooling can be weeks or months, contingent upon the process chosen to produce the tooling, along with consideration of the back log of work from the mold shop or casting house selected to build the tooling. With an in-house mold shop, the supplier can maintain the tooling in-house without shipping it all over the country, thus having to extend lead times due to the tooling being repaired somewhere else , off-site. Modifications are also easier to complete with an in-house mold shop, as adjustments to the tooling can be completed in a timely manner and the molds returned to production.
Step 4: Rotational Molding Production With the molds for rotational molding complete, the production part of the process is ready to begin. Once the optimum cycle is found and the mold is properly coated with mold release, the true production process can begin.
Xincheng has designed and produced many kinds of customized floats which are used in various fields. The rotomolded floats come in at a variety of sizes and colors.
OEM PROCEDURE
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